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1040 Barbed Wire Coils and 199 Galvanized Wire Coils to the US

At Skyhall Fence, we understand that entering a new market—especially the United States—requires more than just competitive pricing. It demands absolute precision, consistent quality, and logistics that leave no room for error. Recently, we had the opportunity to partner with a new US-based client to supply a substantial shipment of Reverse Twisted Barbed Wire and Galvanized Wire.

This project was a testament to our commitment to quality assurance and customized logistics. Over the course of this order, we delivered 1,040 coils of reverse twisted barbed wire and 199 coils of galvanized wire, ensuring every specification was met with exacting detail.

Product Specifications

To meet the rigorous demands of the US market, we worked closely with the client to define strict manufacturing parameters. The final product specifications were as follows:

Reverse Twisted Barbed Wire

  • Core Wire Diameter: 1.7 mm
  • Barb Wire Diameter: 1.7 mm
  • Barb Space: 127 mm
  • Zinc Coating: 205 g/m²
  • Length per Coil: 400 m

Galvanized Wire

  • Wire Diameter: 2.6 mm
  • Zinc Coating: 245 g/m²

These specifications were chosen to ensure durability, corrosion resistance, and ease of installation—critical factors for fencing applications in varying US climates.

Quality Assurance: Precision at Every Step

For a first-time collaboration, trust is earned through verification. We conducted a series of rigorous quality inspections throughout the production process to confirm that all dimensions and coating weights matched the client’s requirements.

Our quality control team performed the following checks:

  • Diameter verification: Using high-precision micrometers to ensure the core wire, barb wire, and galvanized wire diameters were within tolerance.
  • Coating weight testing: Ensuring the zinc coating met the specified 205 g/m² for barbed wire and 245 g/m² for galvanized wire to guarantee long-term corrosion resistance.
  • Barb spacing validation: Confirming the 127 mm barb spacing was consistent across all 1,040 coils.
  • Length verification: Ensuring each barbed wire coil contained exactly 400 meters of wire.

All inspection records were documented and retained, providing full traceability and transparency for our client.

tensile strength test
tensile strength test
barb diameter
measuring barb diameter
barb distance
measuring barb distance
core wire diameter
measuring core wire diameter

Customized Packaging for Safe Transit & Easy Identification

We recognize that how a product arrives is just as important as how it is manufactured. For this order, we implemented a tailored packaging strategy to protect the materials during ocean freight and to simplify inventory management for the client upon arrival.

 

Barbed Wire Packaging

The reverse twisted barbed wire coils were fastened securely onto wooden pallets. This method prevented shifting during transit, reduced the risk of deformation, and facilitated easy unloading with forklifts at the destination.

 

Galvanized Wire Packaging

The galvanized wire coils were packed in durable woven bags. This provided an extra layer of protection against moisture and abrasion during handling, ensuring the zinc coating remained intact.

 

Customized Tags

To streamline the client’s warehouse operations, we implemented customized tags for every coil. These tags clearly displayed the product type, specifications, and quantity. This allowed the client to quickly identify and organize materials upon arrival, significantly reducing unloading time and minimizing the risk of inventory confusion.

barbed wire tag
barbed wire tag
barbed wire packaging
barbed wire packaging
galvanized wire tag
galvanized wire tag
galvanized wire weight
galvanized wire weight
galvanized wire
galvanized wire
galvanized wire loading
galvanized wire loading
barbed wire loading
barbed wire loading
barbed wire loading
barbed wire loading

Why Skyhall Fence?

This case study reflects our core strengths as a fencing material supplier:

  • Strict Quality Control: From raw material sourcing to final inspection, we ensure every product meets or exceeds specifications.
  • Customized Packaging: We tailor packaging methods—whether pallets, cloth bags, or labeling—to suit client needs and transit requirements.
  • Reliable Logistics: We manage container loading and documentation to ensure timely, damage-free delivery.
  • Global Experience: We have successfully supplied fencing materials to clients across North America, Europe, and beyond.

Ready to Partner with Us?

Whether you need barbed wire, galvanized wire, or custom fencing solutions, Skyhall Fence is your trusted partner for quality and reliability.

Contact us today to discuss your project requirements. Let us show you how our precision manufacturing, rigorous quality control, and tailored logistics can support your next successful shipment.

Request a quote or talk to our sales team today.